Blog Post

2 Simple Ways to Protect Your Conveyor Belt From Damage

Admin • Feb 02, 2022
Welder Working Welding Steel — New Concord, OH — 3-B Welding LLC


If you run a busy industrial plant, constant downtimes can quickly reduce your firm's productivity. You also lose money if your heavy machinery cannot keep up with operational demands due to issues like conveyor belt damage.

To prevent conveyor belt damage in your heavy industrial plant, you need to familiarize yourself with the main areas of your conveyor system that require regular maintenance.

Discover a few ways to prevent conveyor belt damage and ensure consistency across all your operations.

1. Inspect the Conveyor System for Damage Before Use

Before you use your conveyor equipment, you should thoroughly inspect it for any signs of damage. Take a good look at the conveyor belt and its components to ensure there are no sharp edges that could cause damage. You could check for any loose bolts, protruding nails, worn-out conveyor belt components, or other loose parts that could inadvertently damage your conveyor belt system.

These potential hazards may not be immediately visible from a simple visual inspection. A further look into the less-obvious parts can uncover other issues you might not know about.

Remove the belt covers, and look for any subtle signs of damage. Such signs can include cuts or tears in the conveyor belts that may result from loose internal bolts. The sharp bolts can easily rip the conveyor belt's rubber cover as you run your heavy equipment.

You should also pay attention to conveyor belts that are either too hot or too cold. If the conveyor belt is too cold, the belt's rubber may be less elastic and more brittle. Worse still, the conveyor belt may buckle and tear under a full belt load if you're not careful.

The conveyor belt can sometimes be too hot when you start your equipment, especially after recent use. An overheated conveyor belt might break down unexpectedly without warning. Your conveyor system might also develop deepseated issues that can shorten its overall lifespan. The heat might be well above the safety limits of your system. In addition, excessive heat could damage your manufactured products.

If the belts cannot handle all your heavy industrial equipment, consider using multiple conveyor belts that use separate conveyor systems. This way, the excessive load won't cause your conveyor belt to overheat.

These inspection steps might prove too risky to try if you're not sure how conveyor belts work. So, leave conveyor belt inspections and repairs to conveyor maintenance experts with years of experience with heavy industrial machinery.

2. Lubricate the Bearings and Other Moving Parts Regularly

Conveyor systems have many moving parts intricately designed to work with the conveyor belt itself. These moving parts often need lubrication to operate smoothly. Because conveyor belts use a variety of conveyor system components, you need to pay attention to all moving parts that provide conveyor support.

Some conveyor belts use bearings and rollers to support their weight. These components also help maintain proper conveyor belt alignment. But constant movement generates a lot of friction, which causes the rollers and bearings to wear out quicker. Be sure to lubricate bearings and belt rollers for a smooth system operation.

Other conveyor system components may also need lubrication to work properly. These conveyor belt components include:

  • Conveyor pulleys
  • Belt hooks
  • Tensioners
  • Roller chains
  • Power transmission chains

Always use a high-quality conveyor lubricant to ensure sufficient lubrication and proper heat management within these components. You can also use special oils that act as conveyor belt conditioners. These special conveyor belt oils are often a good choice to prevent accidental belt slippage during operation.

Regular conveyor belt lubrication helps conveyor systems work better and more efficiently. Proper lubrication can also extend the life of these moving parts, so you don't have to replace them as often.

If you need help with conveyor system repairs or maintenance, don't hesitate to contact us at 3-B Welding LLC.


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